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Imashini irambiranye ya CNC

Ibisobanuro bigufi:

Uburebure burambiranye: 2000-1200mm cyangwa gakondo

Ibikoresho bizunguruka bifata intera: 40-350mm cyangwa gakondo

Ibikoresho byimpeta bifata intera: 50-330mm cyangwa gakondo

Igenzura rya CNC


Ibicuruzwa birambuye

Ibicuruzwa

Imashini irambiranye ya CNC-2

GUKURIKIRA

1, Iyi mashini yagenewe imiyoboro ikonje ikonje cyangwa imiyoboro ishyushye, hamwe no kurambirana, gusibanganya no kuzunguruka kugirango bitunganyirize ibipimo by'imbere kugirango bigere ku bunini bwuzuye no kurangiza neza.Imiyoboro ikurura ubukonje ni 27 SiMn, 30CrMnSi, 42CrMn.Imiyoboro ishyushye irashobora kuzimwa no gutwarwa cyangwa kutayikora, umuyoboro wicyuma ukonje ukonje ni imiterere ikonje (ikomeye) cyangwa imitekerereze idahwitse.

2, Imikorere

2,1 Ibikoresho bidasanzwe bifata imiyoboro ihindagurika mugihe cyo kurambirwa imitwe irambuye mugutunganya kurambiranye, kugirango bikorwe neza mu mwobo.

2

2.3 Ibikoresho bidasanzwe byumuyoboro bikomeza imiyoboro ikomeza, Kurambura umurongo urambuye, kugirango ukoreshe ibikoresho bizunguruka birambiranye kugirango bizungurwe neza kugirango birangire neza.

IMITERERE

Ibintu nyamukuru biranga imashini irambirana ya CNC nuburyo bunoze bwo gutunganya, imikorere ihamye, sisitemu yimikorere ya CNC yubwenge kandi yoroshye, isura nziza, isura ihuriweho kandi ifite isuku, hamwe nuburyo bwiza bwo kurengera ibidukikije birinda amavuta no kumeneka.

Ibikoresho bifite ibikorwa bitatu bikurikira bikomatanyije byakazi nigikoresho: 1), igihangano nigikoresho kizunguruka icyarimwe.2) Igikorwa cyakosowe kandi igikoresho kizunguruka.3) Igicapo kizunguruka kandi igikoresho kirakosowe.Umutwe urambiranye ukoreshwa mugusunika kurambirwa mugukora imashini itoroshye, kandi uburyo bwo gutunganya ibikoresho hamwe no gusiba + kuzunguruka (hydraulic cyangwa pneumatike) bikoreshwa mukurangiza, bikemura neza gutandukana gukomeye mugutunganya nabi ibyuma bishyushye bishyushye kandi byimbitse umwobo mu miyoboro ikonje ikonje.Ikintu cyo kugororoka nabi nyuma yo kurangiza.

Nyuma yo gusiba byihuse no kuzunguruka, ibisobanuro birashobora kugera kurwego rwa IT7-8, ububobere bwubuso bushobora kugera kuri Ra0.1-0.2μm, hamwe

igikoresho cyimashini gifite ibikoresho byikora byo kwagura no kugabanya kugenzura module, uburyo bwihariye bwa koreya-pneumatic & German-style hydraulic ibikoresho byo kwagura no gusubiza inyuma kugirango tubone kurangiza neza.Amafaranga meza yo gusiba no kuzunguruka ni 0.5-10mm mu cyerekezo cya diameter).

Ibikoresho bya mashini ya TGK bifite ibikoresho byo mu Budage SIEMENS 808D sisitemu yo kugenzura imibare;Urupapuro rwakazi ruzunguruka ruzunguruka rutwarwa na moteri ya spindle servo ifite umuvuduko udafite umuvuduko, agasanduku karambiranye kabari kazunguruka kayoborwa na moteri ya spindle servo ifite umuvuduko udasanzwe, kandi icyuma cya spindle gifata ibyemezo bihanitse kandi byuzuye neza.Agasanduku k'ibiryo kayoborwa na moteri ya AC servo ifite umuvuduko udasanzwe;umubiri wigitanda bikozwe mubyuma byujuje ubuziranenge, kandi ibyuma bibiri-biyobora umurongo byerekana neza muri rusange icyerekezo cyiza cyerekezo cyimashini, kandi hafi yacyo hari ibikoresho birinda.Igikoresho cyimashini gifite ibikoresho byifashishwa bya chip byikora, gutandukanya magnetiki, akayunguruzo k'impapuro, nibindi, kugirango byemeze neza gukira no kongera gukoresha ibicurane, kandi kuyungurura birashobora kugera kuri 30 mm.

IKORANABUHANGA RY'IKORANABUHANGA

NO Ibintu Ibipimo
1 Uburebure buringaniye 2000-1200mm cyangwa gakondo
2 Ibikoresho bizunguruka 40-350mm cyangwa gakondo
3 Ibikoresho byimpeta bifatanye 50-330mm cyangwa gakondo
4 Ubugari bwa gari ya moshi 650 mm
5 Uburebure bwo hagati 400 mm
6 Moteri yumutwe 75KW, kora moteri
7 Umuvuduko wo kuzunguruka 90-500r / min
8 Headstock spindle dia 80280mm
9 Moteri y'ibikoresho birambirana 55KW, kora moteri
10 kuzunguruka umuvuduko wibikoresho birambirana 100 ~ 1000r / min, guhindura intambwe
11 Kugaburira moteri 27Nm
12 Kugaburira umuvuduko 5-3000mm / min, guhindura intambwe
13 Kwihuta kwihuta 3000mm / min
14 Sisitemu yo kugenzura SIEMENS 808D
15 Moteri ya hydraulic N = 1.5kW , n = 1440r / min
16 Moteri ikonje N = 5.5kW, amaseti 3
17 Coolant yagereranije igitutu 0.5MPa
18 Sisitemu ikonje 340 L / min
19 Igipimo 14000mm * 3500mm * 1700mm
20 Amashanyarazi 380V, 50HZ, icyiciro
21 Amahugurwa Ubushyuhe bwibidukikije bukora: 0 - 45 ℃Ubushuhe bugereranije: ≤85%

IBISOBANURO BY'AMATORA AKAMARO

1, Imiterere yimashini

Uburiri bufata ibyuma bya gari ya moshi ebyiri, kandi ubugari bwa gari ya moshi ni 650mm.Igitanda nigice cyibanze cyibikoresho byimashini, kandi gukomera kwayo bigira ingaruka kumikorere no gukora neza kubikoresho byose byimashini.Igitanda cyimashini gikozwe mumucanga wa resin, ushyizwemo nicyuma cyiza cyo mu bwoko bwa HT300, kuvura gusaza, hamwe nuburyo bwiza nimbaraga, imiterere yimbaho ​​yimbavu, imbavu zifata imbavu zishimangira bituma uburiri bugira ubukana buhebuje, kurwanya ibinyeganyega no kurwanya igice kugoreka..Uruhande rwinyuma rwigitanda rushyizwemo ikigega cyerekana, kandi hashyizweho igifuniko cyo gukingira, gifite imikorere myiza yo kurinda isura kandi nta mavuta yamenetse.Irashobora gukusanya neza gukata amazi no kwibanda kumurongo muto kugirango ikoreshwe.Igitanda gifata ibice bitandukanijwe, gari ya moshi iyobora ifata intera hagati yo kuzimya, igice cyo kuzimya ni 3-5mm, naho gukomera hejuru ni HRC45-52.Imiyoboro ya gari ya moshi nu butaka bwuzuye, butuma igikoresho cyimashini kigira imyambarire myiza yo kwambara no kugumana neza.Gutandukanya ibice byubatswe birumvikana kandi ntibitera amavuta kumeneka.

2, Umutwe (umwobo munini, gukuramo chip mu mwobo w'imbere)

Igicapo kizunguruka umutwe cyane cyane gitwara igihangano kugirango kizunguruke kandi gishyizwe kumurongo wibumoso wigikoresho cyimashini.Moteri yimodoka yibikorwa byizunguruka umutwe ifata moteri ya servo spindle.Umuvuduko uri hagati ya 90-500r / min.Umutwe ufata imiterere-ya spindle.Impera yimbere yumutwe wingenzi yashizwemo na disiki ya conical, naho impera yinyuma yumutwe wingenzi yashizwemo numuyoboro usohora chip.Mugihe cyo gutunganya, amavuta yo gukata azengurutswe nicyuma hanyuma asohorwa mumwobo wimbere wigiti kinini kugirango asohoke byikora.Imashini ya chip.Imiterere yose iroroshye, ubukana bwumutwe wingenzi buratera imbere, kandi kugumana neza ni byiza, bikuraho ibintu byo kwiruka no gutonyanga.

3,Agasanduku karambiranye ni agasanduku gakomeye kandi gashyizwe kuri pallet.Agasanduku karambiranye kayoborwa na moteri nkuru ya shaft servo, kandi shitingi nyamukuru itwarwa kuzunguruka binyuze mumukandara uhuza binyuze muburyo bwo guhindura umuvuduko.Guhitamo umuvuduko birashobora kugenwa ukurikije ibikoresho byakazi, ubukana, igikoresho hamwe no kumena chip nibindi bintu.Ukurikije umuvuduko utandukanye, irashobora gutegurwa no gushyirwaho na sisitemu yo kugenzura imibare, kandi imizingo ya spindle yatoranijwe muri Wafangdian.Igikorwa nyamukuru cyibisanduku birambiranye ni ugutwara igikoresho cyo kuzunguruka.

4,Gutanga amavuta biherereye hagati yigitanda.Impera yimbere yikwirakwiza ryamavuta ifite ibikoresho byo guhinduranya amavuta azunguruka yifashisha amaboko, akoreshwa mugushiraho amaboko arambiranye, kandi akaboko kayobora karashobora kuzunguruka hamwe nakazi.Uruhande rwinyuma rwogutanga amavuta ruhabwa icyambu cyo gukata amazi, icyuma gishyiramo umuyoboro hamwe numuyoboro, kandi amazi yo gutema yinjizwa mumwobo wimbere wigikorwa cyanyuze mu cyuho kiri mu isanduku yo gutanga amavuta.

Hano hari umubare munini wumuvuduko ukabije wogukata amazi mumasanduku yo kugaburira amavuta mugihe cyo gutunganya.Igicapo cyinjijwe mumurimo unyuze kuruhande rwamavuta.Igikoresho cyo kugaburira amavuta kiyobora amaboko agenzura ibipimo bifatika byerekana neza igikoresho hamwe nakazi kakozwe mbere na nyuma yo kugaburira.Impera yinyuma yumurongo wumurongo urambiranye ni Gusimbuza ibice byimashini ifasha igice.Igiti nyamukuru kigaburira amavuta hamwe nigikoresho kinini cyibikoresho byimashini bifite kwibanda cyane hamwe no kuzenguruka neza.

Kwimuka no gufatira kwa peteroli itanga moteri itwarwa na moteri ihinduranya inshuro kugirango itware uruziga kugirango ruzunguruke, kandi ibikorwa byo kugenda no gutereta byamavuta ya peteroli bigerwaho hifashishijwe imashini yibikoresho hamwe nibikoresho bya tekinike.Kubisohoka bya torque bihoraho, ingano yingufu zo hejuru zirashobora guhinduka.Disiki ya cone irashobora gushyirwaho kumpera yimbere yikwirakwiza ryamavuta, ikoreshwa mugukomera kumurimo.

5,Ikirangantego cyo kurambira hagati kiri hagati yigaburira amavuta nagasanduku karambiranye.Byakoreshejwe kumfashanyo yingoboka yumurongo urambiranye.Ifasha cyane cyane umurongo urambiranye kandi igenzura icyerekezo cyimuka cyumurongo urambiranye.Umurongo udasanzwe urambiranye ushyizwe mumyanya yimbere yumurongo urambiranye.Ibikoresho byo gushyigikira (biri mubikoresho byimashini bifasha ibikoresho) bigira uruhare mukureshya kunyeganyega kwakabari karambiranye, kandi amaboko yimbere yimbere afite imikorere ya swivel.Kuzunguruka gushigikira amaboko hagati yumurongo urambiranye uhujwe numurongo urambiranye, byoroshye gusimbuza hamwe mugihe umurongo urambiranye wasimbuwe.

6, Sisitemu yo kugaburira

Kugaburira pallet ifata ubwoko bwa pallet yuburyo bwimikorere, butezimbere neza ubukana bwigitereko, kandi bugashyigikira gari ya moshi iyobora ifite uburebure bwa 650mm.Indogobe hamwe na plaque ya slide baterwa n'umusenyi wa resin hanyuma bakavurwa gusaza.Buri cyerekezo cya gari ya moshi ni ubuso bwingenzi bwo gutunganya.

Pallet yo kugaburira ifata rack na pinion, ibikoresho bitwarwa na moteri ya servo, naho ubwikorezi butwarwa na meshing hamwe na rack, kugirango tumenye kugaburira no kwihuta kwimodoka.Sisitemu yo kugaburira yose ifite ibiranga ibisobanuro bihanitse, gukomera gukomeye, kugenda neza no kugumana neza.Amakosa amwe mugutunganya ibikoresho byimashini arashobora gukemurwa nigice kigabanya umuriro hanyuma ugahagarika gukora mugihe cyo kurinda umutekano wibikoresho byimashini, ibikoresho nibikoresho byakazi murwego runaka.

7, Gukuraho Chip, gukonjesha gukata amazi, kuyungurura, kubika no gutanga, sisitemu yuzuye ya moteri ya pompe yamavuta:

Sisitemu yose yemeza imiterere yikigega cya peteroli hejuru.Igikoresho cyo gukuraho chip: imashini yerekana urunigi imashini ikuramo imashini → itandukanya magnetiki → pompe yizunguruka → impapuro zumuvuduko mwinshi filter zungurura → ibyiciro byinshi byo kwigunga byimitsi → pompe yamavuta.

Sisitemu yo gukonjesha: Binyuze mu matsinda atatu ya pompe ya gare, itangwa kubitanga amavuta, kandi ibiciro bitandukanye bishobora kuboneka (amatsinda 3 ya pompe 300L / min, 600L / min, 900L / min) kugirango uhuze ibyifuzo bitandukanye byakazi. ubunini bwa aperture.

Sisitemu yo kuzunguza sisitemu ni ikigega cya peteroli gitandukanye hamwe na pompe ebyiri zizunguruka zashyizweho.Pompe yamavuta azenguruka ihujwe na sisitemu yo kuyungurura ku kigega kinini cya peteroli, kugirango amavuta yo mu kigega kinini cya peteroli agire isuku.Akayunguruzo kazenguruka hejuru yigitoro nyamukuru kigomba gusukurwa cyangwa gusimburwa buri gihe.

8, Ibikoresho

Bifite ibikoresho 2 bya V-guhagarika imirongo, ibice 2 byimigozi, hamwe na 2 ya centre yumwaka hamwe na moteri, ikoreshwa mugushigikira igihangano.Intoki ziyobora intoki, kuzamura ibinyomoro, birashobora guhindurwa uko bishakiye ukurikije diameter yibikorwa bitandukanye.Ifite cyane cyane uruhare rwo kwihanganira no guhindura imyanya yumurimo urambiranye.

Imashini irambiranye ya CNC-3

9, Sisitemu ya Hydraulic

Kwemeza hydraulic yimbere mu gihugu no mumahanga kugirango umenye imikorere ihamye kandi yizewe.Kugenzura ibikoresho byo kwagura no kwikuramo.Umuvuduko n'umuvuduko birashobora guhinduka.

10, Sisitemu yo kugenzura amashanyarazi

Igizwe ninama ishinzwe kugenzura amashanyarazi, igikoresho cya AC servo, sisitemu yo kugenzura amashanyarazi, sitasiyo yo kugenzura, nibindi. Ibikoresho nyamukuru byamashanyarazi bikoresha amashanyarazi akoresha ikirango cya Schneider, umuhuza windege, kandi imiterere yumuyaga ukomeye kandi udakomeye birumvikana.Sisitemu yo kugenzura imibare ya Siemens ikoreshwa mugucunga hagati ibice byose byimashini yose, kandi ecran ya LCD yerekana ibikorwa bitandukanye nubuyobozi bwibikoresho byimashini.. buto na paneli kugirango wongere ubuzima bwa serivisi ya sisitemu).

11, Akanama gashinzwe kugenzura

Igikoresho cyimashini gikoreshwa cyane cyane kubitanga amavuta, kandi akanama gashinzwe kugenzura imibare gashizwe kumurongo wo gutanga amavuta.Agasanduku k'umutwe hamwe no kurambirana akabari nako gafite imikorere ijyanye na buto yo guhagarika byihutirwa, byoroshye kugenzura ibikoresho byimashini.Umwanya ufata aluminium alloy panel, imiterere rusange irahuza, nziza kandi iramba.

12, Kurinda

Igifuniko cyo gukingira cyashyizwe hanze yigitanda, kandi ingaruka zo gukingira nizo zikurikira: (1) Imikorere myiza yo kurinda isura, nta mavuta yamenetse, irashobora gukusanya neza amazi yo gukata, hanyuma ikayasubiza hamwe kugirango ikoreshwe inshuro nyinshi.(2) Kugaragara biroroshye kandi byiza.


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